BoardController.cs
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using DataAcquisition.Common.Enums;
using DataAcquisition.DataAccess;
using DataAcquisition.Models;
using DataAcquisition.Services;
using DataAcquisition.ViewModels.Board;
using Microsoft.AspNetCore.Mvc;
using Microsoft.EntityFrameworkCore;
namespace DataAcquisition.ApiControllers
{
/// <summary>
/// 看板接口
/// </summary>
[Route("api/[controller]")]
[ApiController]
public class BoardController : ControllerBase
{
private readonly IDbContextFactory<DataContext> _dbContextFactory;
private readonly DataCacheService _dataCacheService;
public BoardController(IDbContextFactory<DataContext> dbContextFactory, DataCacheService dataCacheService)
{
_dbContextFactory = dbContextFactory;
_dataCacheService = dataCacheService;
}
/// <summary>
/// 焊接看板
/// </summary>
/// <param name="robotNo">机器人编号</param>
/// <returns></returns>
[HttpGet]
[Route("WeldBoard/{robotNo:int}")]
public ActionResult<BoardResult<dynamic>> GetWeldBoard1Data(int robotNo = 1)
{
var result = new BoardResult<dynamic>();
try
{
//本月开始时间
var monthStartTime = DateTime.Today.AddDays(1 - DateTime.Today.Day).Date;
using var context = _dbContextFactory.CreateDbContext();
var robotEquipment = robotNo switch
{
1 => _dataCacheService.Equipments.Find(x => x.Code == EquipmentConst.Kuka_1.ToString())!,
2 => _dataCacheService.Equipments.Find(x => x.Code == EquipmentConst.Kuka_2.ToString())!,
3 => _dataCacheService.Equipments.Find(x => x.Code == EquipmentConst.Kuka_3.ToString())!,
4 => _dataCacheService.Equipments.Find(x => x.Code == EquipmentConst.Kuka_4.ToString())!,
5 => _dataCacheService.Equipments.Find(x => x.Code == EquipmentConst.Efort_1.ToString())!,
6 => _dataCacheService.Equipments.Find(x => x.Code == EquipmentConst.Fanuc_1.ToString())!,
_ => throw new NotImplementedException($"未找到编号为“{robotNo}”的设备数据!"),
};
var plc = robotNo switch
{
1 or 2 => _dataCacheService.Equipments.Find(x => x.Code == EquipmentConst.SiemensPLC_1.ToString())!,
3 => _dataCacheService.Equipments.Find(x => x.Code == EquipmentConst.SiemensPLC_2.ToString())!,
4 => _dataCacheService.Equipments.Find(x => x.Code == EquipmentConst.SiemensPLC_3.ToString())!,
5 => _dataCacheService.Equipments.Find(x => x.Code == EquipmentConst.SiemensPLC_4.ToString())!,
6 => _dataCacheService.Equipments.Find(x => x.Code == EquipmentConst.SiemensPLC_5.ToString())!,
_ => throw new NotImplementedException($"未找到编号为“{robotNo}”的PLC设备数据!"),
};
_ = double.TryParse(robotEquipment[RobotProps.Pos_X.ToString()].Value, out var pos_X);
_ = double.TryParse(robotEquipment[RobotProps.Pos_Y.ToString()].Value, out var pos_Y);
_ = double.TryParse(robotEquipment[RobotProps.Pos_Z.ToString()].Value, out var pos_Z);
_ = double.TryParse(robotEquipment[RobotProps.Pos_A.ToString()].Value, out var pos_A);
_ = double.TryParse(robotEquipment[RobotProps.Pos_B.ToString()].Value, out var pos_B);
_ = double.TryParse(robotEquipment[RobotProps.Pos_C.ToString()].Value, out var pos_C);
_ = double.TryParse(robotEquipment[RobotProps.Pos_E1.ToString()].Value, out var pos_E1);
_ = double.TryParse(robotEquipment[RobotProps.Pos_E2.ToString()].Value, out var pos_E2);
_ = double.TryParse(robotEquipment[RobotProps.Pos_E3.ToString()].Value, out var pos_E3);
_ = double.TryParse(robotEquipment[RobotProps.Pos_E4.ToString()].Value, out var pos_E4);
_ = bool.TryParse(robotEquipment[RobotProps.Weld_CleanGun.ToString()].Value, out var weld_CleanGun);
_ = bool.TryParse(robotEquipment[RobotProps.WeldFlag.ToString()].Value, out var weldFlag);
_ = bool.TryParse(robotEquipment[RobotProps.Weld_Gas.ToString()].Value, out var weld_Gas);
_ = bool.TryParse(robotEquipment[RobotProps.WeldCompleteFlag.ToString()].Value, out var weldCompleteFlag);
_ = bool.TryParse(robotEquipment[RobotProps.BootFlag.ToString()].Value, out var bootFalgValue);
_ = bool.TryParse(robotEquipment[RobotProps.Alarm.ToString()].Value, out var alarmValue);
_ = bool.TryParse(robotEquipment[RobotProps.WorkFlag.ToString()].Value, out var workFlagValue);
_ = float.TryParse(robotEquipment[RobotProps.Weld_V.ToString()].Value, out var weld_V);
_ = float.TryParse(robotEquipment[RobotProps.Weld_I.ToString()].Value, out var weld_I);
_ = float.TryParse(robotEquipment[RobotProps.Weld_Speed.ToString()].Value, out var weld_Speed);
_ = int.TryParse(robotEquipment[RobotProps.Work_Mode.ToString()].Value, out var work_Mode);
_ = int.TryParse(robotEquipment[RobotProps.Program_No.ToString()].Value, out var program_no);
_ = int.TryParse(robotEquipment[RobotProps.Type.ToString()].Value, out var type);
var equipmentState = "在线";
if (!bootFalgValue)
{
equipmentState = "离线";
}
//仅自动模式显示
else if (alarmValue && work_Mode >= 3)
{
equipmentState = "报警";
}
else if (workFlagValue)
{
equipmentState = "工作";
}
//加工状态
var productStateName = "空闲";
var timeSum = 0d;
if (weldFlag)
{
productStateName = weldCompleteFlag ? "加工" : "完工";
timeSum = Math.Round(TimeSpan.FromTicks(context.WorkpieceProcessingRecords.Where(x => x.EquipmentCode == robotEquipment.Code && x.ProgramNo == type).OrderByDescending(x => x.CreateTime).Select(x => x.UpdateTime.Ticks - x.CreateTime.Ticks).FirstOrDefault()).TotalMinutes, 2);
}
//功率
double kw = 0;
if (1 <= robotNo && robotNo <= 4)
{
_ = double.TryParse(plc[SiemensPLCProps.P_KW.ToString()].Value, out kw);
}
var days = 7;//显示最近N天的数据
var xAxisData = Enumerable.Range(0, days).Select(x => DateTime.Today.AddDays(-x)).OrderBy(x => x).ToList();
var bootFalgTicks = context.EquipmentPropertyRecords.Where(x => x.EquipmentCode == robotEquipment.Code && x.EquipmentPropertyCode == RobotProps.BootFlag.ToString()).Sum(x => x.UpdateTime.Ticks - x.CreateTime.Ticks);
var vm = new Board1VM
{
NowDayCountLeft = new NowDayCountLeft
{
WorkTime = Math.Round(TimeSpan.FromTicks(context.EquipmentPropertyRecords.Where(x => x.EquipmentCode == robotEquipment.Code && x.EquipmentPropertyCode == RobotProps.WorkFlag.ToString() && x.CreateTime >= DateTime.Today).Sum(x => x.UpdateTime.Ticks - x.CreateTime.Ticks)).TotalHours, 2),
ArcingTime = Math.Round(TimeSpan.FromTicks(context.EquipmentPropertyRecords.Where(x => x.EquipmentCode == robotEquipment.Code && x.EquipmentPropertyCode == RobotProps.WeldFlag.ToString() && x.CreateTime >= DateTime.Today).Sum(x => x.UpdateTime.Ticks - x.CreateTime.Ticks)).TotalHours, 2),
FinishCount = context.WorkpieceProcessingRecords.Where(x => x.EquipmentCode == robotEquipment.Code && x.CreateTime >= DateTime.Today && x.IsEnd).Count(),
PowerTime = Math.Round(TimeSpan.FromTicks(context.EquipmentPropertyRecords.Where(x => x.EquipmentCode == robotEquipment.Code && x.EquipmentPropertyCode == RobotProps.BootFlag.ToString() && x.CreateTime >= DateTime.Today).Sum(x => x.UpdateTime.Ticks - x.CreateTime.Ticks)).TotalHours, 2)
},
EqCenter = new EquipmentStatusVM
{
EqCode = robotEquipment.Code,
EqName = robotEquipment.Name,
EqState = equipmentState,
Eqmode = work_Mode switch
{
1 => "T1模式",
2 => "T2模式",
3 => "自动模式",
4 => "外部自动模式",
_ => "无数据"
},
MonthDaoDian = $"0/个",
MonthWeld = Math.Round(context.EquipmentPropertyRecords.Where(x => x.EquipmentCode == robotEquipment.Code && x.EquipmentPropertyCode == RobotProps.Weld_Speed.ToString() && x.CreateTime >= monthStartTime).Select(x => x.Value).AsEnumerable().Sum(Convert.ToSingle), 2),
MonthVoltage = Math.Round(context.EquipmentPropertyRecords.Where(x => x.EquipmentCode == plc.Code && x.EquipmentPropertyCode == SiemensPLCProps.Electricity.ToString() && x.CreateTime >= monthStartTime).Select(x => x.Value).AsEnumerable().Sum(Convert.ToSingle), 2),
NowDayVoltage = Math.Round(context.EquipmentPropertyRecords.Where(x => x.EquipmentCode == plc.Code && x.EquipmentPropertyCode == SiemensPLCProps.Electricity.ToString() && x.CreateTime >= DateTime.Today).Select(x => x.Value).AsEnumerable().Sum(Convert.ToSingle), 2),
MonthWeldVoltage = Math.Round(context.EquipmentPropertyRecords.Where(x => x.EquipmentCode == robotEquipment.Code && x.EquipmentPropertyCode == $"{RobotProps.WeldFlag}_{SiemensPLCProps.Electricity}" && x.CreateTime >= monthStartTime).Select(x => x
.Value).AsEnumerable().Sum(Convert.ToSingle), 2),
TodayWeldVoltage = Math.Round(context.EquipmentPropertyRecords.Where(x => x.EquipmentCode == robotEquipment.Code && x.EquipmentPropertyCode == $"{RobotProps.WeldFlag}_{SiemensPLCProps.Electricity}" && x.CreateTime >= DateTime.Today).Select(x => x
.Value).AsEnumerable().Sum(Convert.ToSingle), 2),
MonthGas = $"{context.EquipmentPropertyRecords.Where(x => x.EquipmentCode == robotEquipment.Code && x.EquipmentPropertyCode == RobotProps.Gas_Flow.ToString() && x.CreateTime >= monthStartTime).Select(x => x.Value).AsEnumerable().Sum(Convert.ToSingle):N2}/L",
P_KW = kw,
},
MonthCountRight = new MonthCountRight
{
WorkTime = Math.Round(TimeSpan.FromTicks(context.EquipmentPropertyRecords.Where(x => x.EquipmentCode == robotEquipment.Code && x.EquipmentPropertyCode == RobotProps.WorkFlag.ToString() && x.CreateTime >= monthStartTime).Sum(x => x.UpdateTime.Ticks - x.CreateTime.Ticks)).TotalHours, 2),
ArcingTime = Math.Round(TimeSpan.FromTicks(context.EquipmentPropertyRecords.Where(x => x.EquipmentCode == robotEquipment.Code && x.EquipmentPropertyCode == RobotProps.WeldFlag.ToString() && x.CreateTime >= monthStartTime).Sum(x => x.UpdateTime.Ticks - x.CreateTime.Ticks)).TotalHours, 2),
PowerTime = Math.Round(TimeSpan.FromTicks(context.EquipmentPropertyRecords.Where(x => x.EquipmentCode == robotEquipment.Code && x.EquipmentPropertyCode == RobotProps.BootFlag.ToString() && x.CreateTime >= monthStartTime).Sum(x => x.UpdateTime.Ticks - x.CreateTime.Ticks)).TotalHours, 2),
AlarmTime = Math.Round(TimeSpan.FromTicks(context.EquipmentPropertyRecords.Where(x => x.EquipmentCode == robotEquipment.Code && x.EquipmentPropertyCode == RobotProps.Alarm.ToString() && x.CreateTime >= monthStartTime).Sum(x => x.UpdateTime.Ticks - x.CreateTime.Ticks)).TotalHours, 2),
},
EqInfoLeft = new EquipmentInfoLeftVM
{
ClearSpearState = weld_CleanGun,
ArcingState = weldFlag,
AspiratedState = weld_Gas,
NowProject = type == 0 ? "无" : $"程序{type}",
ProjectRow = program_no,
X = Math.Round(pos_X, 1),
Y = Math.Round(pos_Y, 1),
Z = Math.Round(pos_Z, 1),
A = Math.Round(pos_A, 1),
B = Math.Round(pos_B, 1),
C = Math.Round(pos_C, 1),
E1 = Math.Round(pos_E1, 1),
E2 = Math.Round(pos_E2, 1),
E3 = Math.Round(pos_E3, 1),
E4 = Math.Round(pos_E4, 1),
SsSpeed = Math.Round(weld_Speed, 1),
Current = Math.Round(weld_I, 1),
Voltage = Math.Round(weld_V, 1),
},
EqInfoRight = new EquipmentInfoRight
{
EfficiencyList = new Efficiency
{
Arcing = xAxisData.Select(x => Convert.ToInt32(TimeSpan.FromTicks(context.EquipmentPropertyRecords.Where(r => r.EquipmentCode == robotEquipment.Code && r.EquipmentPropertyCode == RobotProps.WeldFlag.ToString() && r.CreateTime.Date == x).Sum(r => r.UpdateTime.Ticks - r.CreateTime.Ticks)).TotalMinutes)).ToList(),
PowerOn = xAxisData.Select(x => Convert.ToInt32(TimeSpan.FromTicks(context.EquipmentPropertyRecords.Where(r => r.EquipmentCode == robotEquipment.Code && r.EquipmentPropertyCode == RobotProps.BootFlag.ToString() && r.CreateTime.Date == x).Sum(r => r.UpdateTime.Ticks - r.CreateTime.Ticks)).TotalMinutes)).ToList(),
Work = xAxisData.Select(x => Convert.ToInt32(TimeSpan.FromTicks(context.EquipmentPropertyRecords.Where(r => r.EquipmentCode == robotEquipment.Code && r.EquipmentPropertyCode == RobotProps.Work_Time.ToString() && r.CreateTime.Date == x).Sum(r => r.UpdateTime.Ticks - r.CreateTime.Ticks)).TotalMinutes)).ToList(),
XAxisData = xAxisData.Select(x => x.ToString("M")).ToList(),
},
WeldFlagData = xAxisData.Select(x => new BoardChart
{
Name = x.ToString("M"),
Value = GetWeldFlagRate(context, robotEquipment, x)
}).ToList(),
ProductInfo = type.ToString(),
ProductState = productStateName,
TimeSum = timeSum,
YieldList = new YieldListVM
{
XAxisData = xAxisData.Select(x => x.ToString("M")).ToList(),
Yield = xAxisData.Select(x => context.WorkpieceProcessingRecords.Where(w => w.EquipmentCode == robotEquipment.Code && w.CreateTime.Date == x.Date && w.IsEnd).Count()).ToList(),
}
},
CurrentList = Math.Round(weld_I, 1),
EqEfficiencyCenter = new EquipmentEfficiencyCenter
{
AlarmRate = GetAlarmRate(context, robotEquipment),
AutoRate = GetAutoRate(context, robotEquipment),
OnLineRate = GetOnLineRate(context, robotEquipment),
UtilizeRate = UtilizeRate(context, robotEquipment),
},
VoltagetList = Math.Round(weld_V, 1),
};
//故障率
int GetAlarmRate(DataContext context, Equipment robotEquipment)
{
if (bootFalgTicks == 0) return 0;
return Convert.ToInt32(context.EquipmentPropertyRecords.Where(x => x.EquipmentCode == robotEquipment.Code && x.EquipmentPropertyCode == RobotProps.Alarm.ToString()).Sum(x => x.UpdateTime.Ticks - x.CreateTime.Ticks) * 100 / bootFalgTicks);
}
int UtilizeRate(DataContext context, Equipment robotEquipment)
{
if (bootFalgTicks == 0) return 0;
return Convert.ToInt32(context.EquipmentPropertyRecords.Where(x => x.EquipmentCode == robotEquipment.Code && x.EquipmentPropertyCode == RobotProps.WorkFlag.ToString()).Sum(x => x.UpdateTime.Ticks - x.CreateTime.Ticks) * 100 / bootFalgTicks);
}
int GetAutoRate(DataContext context, Equipment robotEquipment)
{
if (bootFalgTicks == 0) return 0;
return Convert.ToInt32(context.EquipmentPropertyRecords.Where(x => x.EquipmentCode == robotEquipment.Code && x.EquipmentPropertyCode == RobotProps.WeldFlag.ToString()).Sum(x => x.UpdateTime.Ticks - x.CreateTime.Ticks) * 100 / bootFalgTicks);
}
//在线率
int GetOnLineRate(DataContext context, Equipment robotEquipment)
{
var bootFlagStartDay = context.EquipmentPropertyRecords.Where(x => x.EquipmentCode == robotEquipment.Code && x.EquipmentPropertyCode == RobotProps.BootFlag.ToString()).OrderBy(x => x.CreateTime).Select(x => x.CreateTime).FirstOrDefault();
if (bootFlagStartDay == default) return 0;
else if (bootFlagStartDay <= DateTime.Today.AddMonths(-1))
{
bootFlagStartDay = DateTime.Today.AddMonths(-1);
}
return Convert.ToInt32(context.EquipmentPropertyRecords.Where(x => x.EquipmentCode == robotEquipment.Code && x.EquipmentPropertyCode == RobotProps.BootFlag.ToString()).Sum(x => x.UpdateTime.Ticks - x.CreateTime.Ticks) * 100 / (DateTime.Now - bootFlagStartDay).Ticks);
}
//燃弧率
int GetWeldFlagRate(DataContext context, Equipment robotEquipment, DateTime date)
{
var weldTicks = context.EquipmentPropertyRecords.Where(p => p.EquipmentCode == robotEquipment.Code && p.EquipmentPropertyCode == RobotProps.WeldFlag.ToString() && p.CreateTime.Date == date).Sum(s => s.UpdateTime.Ticks - s.CreateTime.Ticks);
if (weldTicks == 0) return 0;
var runTicks = context.EquipmentPropertyRecords.Where(p => p.EquipmentCode == robotEquipment.Code && p.EquipmentPropertyCode == RobotProps.BootFlag.ToString() && p.CreateTime.Date == date).Sum(s => s.UpdateTime.Ticks - s.CreateTime.Ticks);
return Convert.ToInt32(weldTicks * 100 / runTicks);
};
result.Data = new
{
Head = new
{
vm.NowDayCountLeft,
vm.EqCenter,
vm.MonthCountRight,
},
Center = new
{
vm.EqInfoLeft,
vm.EqInfoRight,
},
Footer = new
{
vm.CurrentList,
vm.EqEfficiencyCenter,
vm.VoltagetList,
}
};
}
catch (Exception ex)
{
result.Code = 500;
result.Message = ex.Message;
}
return Ok(result);
}
}
}