SingeForkStockerExcute.cs
47.2 KB
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
376
377
378
379
380
381
382
383
384
385
386
387
388
389
390
391
392
393
394
395
396
397
398
399
400
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
431
432
433
434
435
436
437
438
439
440
441
442
443
444
445
446
447
448
449
450
451
452
453
454
455
456
457
458
459
460
461
462
463
464
465
466
467
468
469
470
471
472
473
474
475
476
477
478
479
480
481
482
483
484
485
486
487
488
489
490
491
492
493
494
495
496
497
498
499
500
501
502
503
504
505
506
507
508
509
510
511
512
513
514
515
516
517
518
519
520
521
522
523
524
525
526
527
528
529
530
531
532
533
534
535
536
537
538
539
540
541
542
543
544
545
546
547
548
549
550
551
552
553
554
555
556
557
558
559
560
561
562
563
564
565
566
567
568
569
570
571
572
573
574
575
576
577
578
579
580
581
582
583
584
585
586
587
588
589
590
591
592
593
594
595
596
597
598
599
600
601
602
603
604
605
606
607
608
609
610
611
612
613
614
615
616
617
618
619
620
621
622
623
624
625
626
627
628
629
630
631
632
633
634
635
636
637
638
639
640
641
642
643
644
645
using System;
using System.Collections.Generic;
using System.Linq;
using HHECS.Bll;
using HHECS.Model.BllModel;
using HHECS.Model.Common;
using HHECS.Model.Entities;
using HHECS.Model.Enums;
using HHECS.OPC;
namespace HHECS.EquipmentExcute
{
/// <summary>
/// 单叉堆垛机标准实现
/// </summary>
public class SingeForkStockerExcute : StockerExcute
{
/// <summary>
/// 记录堆垛机当前所在的列
/// </summary>
public int CurrentColumn { get; private set; }
public override BllResult Excute(List<Equipment> stockers, OPCHelp plc)
{
try
{
foreach (var stocker in stockers)
{
CurrentColumn = int.Parse(stocker.EquipmentProps.Find(t => t.EquipmentTypePropTemplateCode == "CurrentColumn").Value);
//var plc = plcs.Find(t => t.IP == stocker.IP);
ExcuteSingle(stocker, plc);
//心跳
Heartbeat(stocker, plc);
//开关是否可以切换(手动操作的时候用)
//var result = AppSession.Bll.GetCommonModelCount<TaskEntity>("where station = 1 and lastStatus<100 and lastStatus>10");
//if (result.Success)
//{
// if (result.Data > 0)
// {
// //说明有去1号的任务没有执行完成,则不能切换
// var prop = stocker.EquipmentProps.Find(t => t.EquipmentTypePropTemplateCode == "SwitchStatus");
// prop.Value = "True";
// //S7Helper.PlcSplitWrite(plc, new List<EquipmentProp>() { prop }, 20);
// plc.WriteAddress(new List<EquipmentProp>() { prop });
// }
// else
// {
// var prop = stocker.EquipmentProps.Find(t => t.EquipmentTypePropTemplateCode == "SwitchStatus");
// prop.Value = "False";
// //S7Helper.PlcSplitWrite(plc, new List<EquipmentProp>() { prop }, 20);
// plc.WriteAddress(new List<EquipmentProp>() { prop });
// }
//}
//else
//{
// var prop = stocker.EquipmentProps.Find(t => t.EquipmentTypePropTemplateCode == "WCSCanOut");
// prop.Value = "False";
// //S7Helper.PlcSplitWrite(plc, new List<EquipmentProp>() { prop }, 20);
// plc.WriteAddress(new List<EquipmentProp>() { prop });
//}
}
return BllResultFactory.Sucess();
}
catch (Exception ex)
{
Logger.Log($"堆垛机处理过程中出现异常:{ex.Message}", LogLevel.Exception);
return BllResultFactory.Error($"堆垛机处理过程中出现异常:{ex.Message}");
}
}
/// <summary>
/// 以堆垛机状态驱动,重写堆垛机控制逻辑
/// </summary>
/// <param name="stocker"></param>
/// <param name="plc"></param>
/// <returns></returns>
public BllResult ExcuteSingle(Equipment stocker, OPCHelp plc)
{
//联机、无故障
if (Validate(stocker).Success)
{
if (stocker.EquipmentProps.Find(t => t.EquipmentTypePropTemplateCode == "Fork1TaskExcuteStatus").Value == TaskExcuteStatus.任务执行中.GetIndexString())
{
//任务执行中就return
return BllResultFactory.Sucess();
}
if (stocker.EquipmentProps.Find(t => t.EquipmentTypePropTemplateCode == "Fork1TaskExcuteStatus").Value == TaskExcuteStatus.任务中断_出错.GetIndexString())
{
//由人工处理,一般为空出和重入
return BllResultFactory.Sucess();
}
if (stocker.EquipmentProps.Find(t => t.EquipmentTypePropTemplateCode == "Fork1TaskExcuteStatus").Value == TaskExcuteStatus.下发任务错误.GetIndexString())
{
//由人工处理,需要重新下发任务
return BllResultFactory.Sucess();
}
#region 任务和货位
//找出所有未完成的任务
var tasksResult = AppSession.Bll.GetCommonModelByCondition<TaskEntity>($"where lastStatus < {TaskEntityStatus.任务完成.GetIndexInt()}");
if (!tasksResult.Success)
{
//如果没有找到任务就直接返回
return BllResultFactory.Error(tasksResult.Msg);
}
//找出同巷道的库位
var locationsResult = AppSession.Bll.GetAllLocations(null, null, null, null, stocker.RoadWay, null, null);
if (!locationsResult.Success)
{
return BllResultFactory.Error(locationsResult.Msg);
}
//hack:这里筛选本巷道的任务,规则为起始或目标库位在本巷道中,所以,当将来出现跨巷道移库时,需要特别处理跨巷道移库任务
var locations = locationsResult.Data;
var tasks = tasksResult.Data.Where(t => locations.Count(a => a.Code == t.SourceLocation || a.Code == t.DestinationLocation) > 0).ToList();
#endregion
//堆垛机待机情况下
if (stocker.EquipmentProps.Find(t => t.EquipmentTypePropTemplateCode == "Fork1TaskExcuteStatus").Value == TaskExcuteStatus.待机.GetIndexString())
{
//货叉任务待机时,可执行放和取任务,同时当执行完成时,交互后堆垛机会从任务完成更新为待机
if (stocker.EquipmentProps.Find(t => t.EquipmentTypePropTemplateCode == "WCSFork1TaskFlag").Value == ForkTaskFlag.任务完成.GetIndexString())
{
return ClearWCSData(stocker, plc);
}
else if (stocker.EquipmentProps.Find(t => t.EquipmentTypePropTemplateCode == "WCSFork1TaskFlag").Value == ForkTaskFlag.无任务.GetIndexString())
{
#region 优先处理重新下发的任务
var taskForResend = tasks.FirstOrDefault(t => t.FirstStatus == TaskEntityStatus.下发堆垛机库内取货任务.GetIndexInt() && t.LastStatus == TaskEntityStatus.下发堆垛机库内取货任务.GetIndexInt() && locations.Count(a => a.Code == t.SourceLocation) > 0 && t.SendAgain == 1);
if (taskForResend != null)
{
var locationForResend = locations.Find(t => t.Code == taskForResend.SourceLocation);
return ResendTask(stocker, plc, locationForResend.RowIndex.ToString(), locationForResend.Line.ToString(), locationForResend.Layer.ToString(), taskForResend, ForkTaskFlag.库内取货);
}
taskForResend = tasks.FirstOrDefault(t => t.FirstStatus == TaskEntityStatus.下发堆垛机库内放货任务.GetIndexInt() && t.LastStatus == TaskEntityStatus.下发堆垛机库内放货任务.GetIndexInt() && locations.Count(a => a.Code == t.DestinationLocation) > 0 && t.SendAgain == 1);
if (taskForResend != null)
{
var locationForResend = locations.Find(t => t.Code == taskForResend.DestinationLocation);
return ResendTask(stocker, plc, locationForResend.RowIndex.ToString(), locationForResend.Line.ToString(), locationForResend.Layer.ToString(), taskForResend, ForkTaskFlag.库内放货);
}
taskForResend = tasks.FirstOrDefault(t => t.FirstStatus == TaskEntityStatus.下发堆垛机库外取货任务.GetIndexInt() &&
t.LastStatus == TaskEntityStatus.下发堆垛机库外取货任务.GetIndexInt() &&
locations.Count(a => a.Code == t.DestinationLocation) > 0 &&
t.SendAgain == 1);
if (taskForResend != null)
{
BllResult<Equipment> stationResult = AppSession.Bll.GetOutStationByIndex(taskForResend.Station,Convert.ToInt32(stocker.RoadWay));
if (!stationResult.Success)
{
Logger.Log($"重新下发任务时,根据任务号{taskForResend.Id}未能获取到站台号:{stationResult.Msg}", LogLevel.Error);
return BllResultFactory.Error();
}
return ResendTask(stocker, plc, "1", "0", "0", taskForResend, ForkTaskFlag.库外取货);
}
taskForResend = tasks.FirstOrDefault(t => t.FirstStatus == TaskEntityStatus.下发堆垛机库外放货任务.GetIndexInt() && t.LastStatus == TaskEntityStatus.下发堆垛机库外放货任务.GetIndexInt() && locations.Count(a => a.Code == t.SourceLocation) > 0 && t.SendAgain == 1);
if (taskForResend != null)
{
BllResult<Equipment> stationResult = AppSession.Bll.GetOutStationByIndex(taskForResend.Station,Convert.ToInt32(stocker.RoadWay));
if (!stationResult.Success)
{
Logger.Log($"重新下发任务时,根据任务号{taskForResend.Id}未能获取到站台号:{stationResult.Msg}", LogLevel.Error);
return BllResultFactory.Error();
}
return ResendTask(stocker, plc, ForkRowType.右1.GetIndexString(), "0", "0", taskForResend, ForkTaskFlag.库外放货);
}
#endregion
//判断堆垛机货叉上是不是有货,有货就只能接受放货任务,无货就可以接受取货任务
if (stocker.EquipmentProps.Find(t => t.EquipmentTypePropTemplateCode == "Fork1ForkHasPallet").Value == "True")
{
//有货,则查找同巷道的取货任务完成状态的任务,同一个堆垛机,单叉情况下最多一条
#region 判断是否超出一条
if (tasks.Count(t => (t.LastStatus == TaskEntityStatus.响应堆垛机库内取货任务完成.GetIndexInt()) || t.LastStatus == TaskEntityStatus.响应堆垛机库外取货任务完成.GetIndexInt()) > 1)
{
Logger.Log($"堆垛机{stocker.Name}显示货叉上有货,但是对应的任务超过1条,请检查状态为{TaskEntityStatus.响应堆垛机库内取货任务完成}和{TaskEntityStatus.响应堆垛机库外取货任务完成}的任务", LogLevel.Error);
return BllResultFactory.Error();
}
#endregion
//先找库内取货完成的任务
var task = tasks.FirstOrDefault(t => (t.FirstStatus == TaskEntityStatus.响应堆垛机库内取货任务完成.GetIndexInt() && t.LastStatus == TaskEntityStatus.响应堆垛机库内取货任务完成.GetIndexInt()) && locations.Count(a => a.Code == t.SourceLocation) > 0);
if (task == null)
{
//如果没有就找库外取货完成的任务
task = tasks.FirstOrDefault(t => (t.FirstStatus == TaskEntityStatus.响应堆垛机库外取货任务完成.GetIndexInt() && t.LastStatus == TaskEntityStatus.响应堆垛机库外取货任务完成.GetIndexInt()) && locations.Count(a => a.Code == t.DestinationLocation) > 0);
}
if (task == null)
{
//如果还是没有找到任务,那就说明的确没有这条任务,或是人为原因导致的,但此时又显示货叉有货,所以这里是有问题的,做个日志
Logger.Log($"堆垛机{stocker.Name}显示货叉上有货,但是没有对应的任务", LogLevel.Error);
return BllResultFactory.Error();
}
else
{
//判断任务类型
//巷道内移库
if (task.Type == TaskType.移库.GetIndexInt() && locations.Count(t => t.Code == task.DestinationLocation) > 0)
{
//下发
task.FirstStatus = TaskEntityStatus.下发堆垛机库内放货任务.GetIndexInt();
task.LastStatus = TaskEntityStatus.下发堆垛机库内放货任务.GetIndexInt();
var tempResult = AppSession.Bll.UpdateCommonModel<TaskEntity>(task);
if (tempResult.Success)
{
var location = locations.Find(t => t.Code == task.DestinationLocation);
BllResult sendResult = SendTaskToStocker(stocker, plc, ForkAction.货叉1号, ForkTaskFlag.库内放货, location.RowIndex.ToString(), location.Line.ToString(), location.Layer.ToString(), "0", task.Id.ToString());
if (sendResult.Success)
{
Logger.Log($"下发堆垛机{stocker.Name},任务:{task.Id},任务类型:{task.Type},货叉类型:{ForkTaskFlag.库内放货}成功,库位编码:{location.Code}", LogLevel.Success);
return BllResultFactory.Sucess();
}
else
{
Logger.Log($"下发堆垛机{stocker.Name},任务:{task.Id},任务类型:{task.Type},货叉类型:{ForkTaskFlag.库内放货}失败:{sendResult.Msg};回滚任务{task.Id}状态。", LogLevel.Error);
//回滚任务状态,记录日志
task.FirstStatus = TaskEntityStatus.响应堆垛机库内取货任务完成.GetIndexInt();
task.LastStatus = TaskEntityStatus.响应堆垛机库内取货任务完成.GetIndexInt();
AppSession.Bll.UpdateCommonModel<TaskEntity>(task);
return BllResultFactory.Error();
}
}
else
{
Logger.Log($"下发堆垛机{stocker.Name}巷道内移库任务时,更新任务{task.Id}状态失败:{tempResult.Msg}", LogLevel.Error);
return BllResultFactory.Error($"下发堆垛机{stocker.Name}巷道内移库任务时,更新任务{task.Id}状态失败:{tempResult.Msg}");
}
}
else
{
//除了巷道内移库之外,就是取货到站台,或从站台取货到库位了
if (task.FirstStatus == TaskEntityStatus.响应堆垛机库内取货任务完成.GetIndexInt())
{
BllResult<Equipment> stationResult = AppSession.Bll.GetOutStationByIndex(task.Station, Convert.ToInt32(stocker.RoadWay));
if (!stationResult.Success)
{
Logger.Log($"下发堆垛机库外出库任务时,根据任务号{task.Id}未能获取到站台号:{stationResult.Msg}", LogLevel.Error);
return BllResultFactory.Error();
}
//库内取,那么库外放
task.FirstStatus = TaskEntityStatus.下发堆垛机库外放货任务.GetIndexInt();
task.LastStatus = TaskEntityStatus.下发堆垛机库外放货任务.GetIndexInt();
var tempResult = AppSession.Bll.UpdateCommonModel<TaskEntity>(task);
if (tempResult.Success)
{
BllResult sendResult = SendTaskToStocker(stocker, plc, ForkAction.货叉1号, ForkTaskFlag.库外放货, ForkRowType.右1.GetIndexString(), "0", "0", task.Station.ToString(), task.Id.ToString());
if (sendResult.Success)
{
Logger.Log($"下发堆垛机{stocker.Name},任务:{task.Id},任务类型:{task.Type},货叉类型:{ForkTaskFlag.库外放货}成功", LogLevel.Success);
return BllResultFactory.Sucess();
}
else
{
Logger.Log($"下发堆垛机{stocker.Name},任务:{task.Id},任务类型:{task.Type},货叉类型:{ForkTaskFlag.库外放货}失败:{sendResult.Msg};回滚任务{task.Id}状态。", LogLevel.Error);
//回滚任务状态,记录日志
task.FirstStatus = TaskEntityStatus.响应堆垛机库内取货任务完成.GetIndexInt();
task.LastStatus = TaskEntityStatus.响应堆垛机库内取货任务完成.GetIndexInt();
AppSession.Bll.UpdateCommonModel<TaskEntity>(task);
return BllResultFactory.Error();
}
}
else
{
Logger.Log($"下发堆垛机{stocker.Name}库外放货任务时,更新任务{task.Id}状态失败:{tempResult.Msg}", LogLevel.Error);
return BllResultFactory.Error($"下发堆垛机{stocker.Name}库外放货任务时,更新任务{task.Id}状态失败:{tempResult.Msg}");
}
}
else
{
//库外取,那么库内放
//下发
task.FirstStatus = TaskEntityStatus.下发堆垛机库内放货任务.GetIndexInt();
task.LastStatus = TaskEntityStatus.下发堆垛机库内放货任务.GetIndexInt();
var tempResult = AppSession.Bll.UpdateCommonModel<TaskEntity>(task);
if (tempResult.Success)
{
var location = locations.Find(t => t.Code == task.DestinationLocation);
BllResult sendResult = SendTaskToStocker(stocker, plc, ForkAction.货叉1号, ForkTaskFlag.库内放货, location.RowIndex.ToString(), location.Line.ToString(), location.Layer.ToString(), "0", task.Id.ToString());
if (sendResult.Success)
{
Logger.Log($"下发堆垛机{stocker.Name},任务:{task.Id},任务类型:{task.Type},货叉类型:{ForkTaskFlag.库内放货}成功,库位:{location.Code}", LogLevel.Success);
return BllResultFactory.Sucess();
}
else
{
Logger.Log($"下发堆垛机{stocker.Name},任务:{task.Id},任务类型:{task.Type},货叉类型:{ForkTaskFlag.库内放货}失败:{sendResult.Msg};回滚任务{task.Id}状态。", LogLevel.Error);
//回滚任务状态,记录日志
task.FirstStatus = TaskEntityStatus.响应堆垛机库外取货任务完成.GetIndexInt();
task.LastStatus = TaskEntityStatus.响应堆垛机库外取货任务完成.GetIndexInt();
AppSession.Bll.UpdateCommonModel<TaskEntity>(task);
return BllResultFactory.Error();
}
}
else
{
Logger.Log($"下发堆垛机{stocker.Name}库内放货时,更新任务{task.Id}状态失败:{tempResult.Msg}", LogLevel.Error);
return BllResultFactory.Error($"下发堆垛机{stocker.Name}库内放货时,更新任务{task.Id}状态失败:{tempResult.Msg}");
}
}
}
}
}
else
{
//无货,说明完全处在空闲状态
//判断任务限制情况
var tempTasks = tasks;
//hack:关于拣选的限制暂时没有做
if (stocker.EquipmentProps.Find(t => t.EquipmentTypePropTemplateCode == "TaskLimit").Value == TaskLimit.限制出库.GetIndexString())
{
//限制出库,则不能执行下发状态的出库性质任务
var temp = tasks.Where(t => t.FirstStatus == TaskEntityStatus.下发任务.GetIndexInt() && t.LastStatus == TaskEntityStatus.下发任务.GetIndexInt()).Where(t => t.Type != TaskType.整盘入库.GetIndexInt() && t.Type != TaskType.空容器入库.GetIndexInt()).ToList();
tempTasks = tasks.Where(t => temp.Count(a => a.Id == t.Id) == 0).ToList();
}
else if (stocker.EquipmentProps.Find(t => t.EquipmentTypePropTemplateCode == "TaskLimit").Value == TaskLimit.限制入库.GetIndexString())
{
//限制入库,则不能响应待入状态的入库性质任务
tempTasks = tasks.Where(t => t.FirstStatus != TaskEntityStatus.响应接入口位置到达.GetIndexInt() && t.LastStatus != TaskEntityStatus.响应接入口位置到达.GetIndexInt()).ToList();
}
////查看是否有开关控制
//if (stocker.EquipmentProps.Find(t => t.EquipmentTypePropTemplateCode == "WCSCanOut").Value != "True")
//{
// //过滤去1号站台的出库任务
// tempTasks = tempTasks.Where(t => (t.Type == TaskType.整盘入库.GetIndexInt() || t.Type == TaskType.空容器入库.GetIndexInt())).ToList();
//}
if (tempTasks.Count == 0)
{
return BllResultFactory.Error();
}
else
{
//判断堆垛机的位置
TaskEntity task = null;
if (CurrentColumn == 0 && stocker.EquipmentProps.Find(t => t.EquipmentTypePropTemplateCode == "CurrentStation").Value != "0")
{
//先入库
//同巷道内的入库
if (ExcuteIn(tempTasks, locations, stocker, plc, stocker.EquipmentProps.Find(t => t.EquipmentTypePropTemplateCode == "CurrentStation").Value).Success)
{
return BllResultFactory.Sucess();
}
}
//出库性质的取货
///获取同巷道的离堆垛机优先级最高且最近的一条任务
var inWareHoseTask = tempTasks.Where(t => locations.Count(a => a.Code == t.SourceLocation) > 0 && t.LastStatus == TaskEntityStatus.下发任务.GetIndexInt() && t.FirstStatus == TaskEntityStatus.下发任务.GetIndexInt());
task = inWareHoseTask.Where(t => t.Type != TaskType.整盘入库.GetIndexInt() && t.Type != TaskType.空容器入库.GetIndexInt()).
OrderByDescending(t => t.Priority).
ThenBy(t => Math.Abs(locationsResult.Data.First(a => a.Code == t.SourceLocation).Line - CurrentColumn)).
FirstOrDefault();
if (task != null)
{
//先更改任务状态
task.FirstStatus = TaskEntityStatus.下发堆垛机库内取货任务.GetIndexInt();
task.LastStatus = TaskEntityStatus.下发堆垛机库内取货任务.GetIndexInt();
var tempResult = AppSession.Bll.UpdateCommonModel<TaskEntity>(task);
if (tempResult.Success)
{
var location = locationsResult.Data.Find(t => t.Code == task.SourceLocation);
BllResult sendResult = SendTaskToStocker(stocker, plc, ForkAction.货叉1号, ForkTaskFlag.库内取货, location.RowIndex.ToString(), location.Line.ToString(), location.Layer.ToString(), task.Station.ToString(), task.Id.ToString());
if (sendResult.Success)
{
Logger.Log($"下发堆垛机{stocker.Name},任务:{task.Id},任务类型:{task.Type},货叉类型:{ForkTaskFlag.库内取货}成功,库位:{location.Code},出库口:{task.Station}", LogLevel.Info);
return BllResultFactory.Sucess();
}
else
{
Logger.Log($"下发堆垛机{stocker.Name},任务:{task.Id},任务类型:{task.Type},货叉类型:{ForkTaskFlag.库内取货}失败:{sendResult.Msg};回滚任务{task.Id}状态。", LogLevel.Error);
task.FirstStatus = TaskEntityStatus.下发任务.GetIndexInt();
task.LastStatus = TaskEntityStatus.下发任务.GetIndexInt();
AppSession.Bll.UpdateCommonModel<TaskEntity>(task);
return BllResultFactory.Error();
}
}
else
{
Logger.Log($"下发堆垛机{stocker.Name}库内取货时,更新任务{task.Id}状态失败:{tempResult.Msg}", LogLevel.Error);
return BllResultFactory.Error($"下发堆垛机{stocker.Name}库内取货时,更新任务{task.Id}状态失败:{tempResult.Msg}");
}
}
//再库外取货
if (ExcuteIn(tempTasks, locations, stocker, plc).Success)
{
return BllResultFactory.Sucess();
}
}
}
}
else if (stocker.EquipmentProps.Find(t => t.EquipmentTypePropTemplateCode == "WCSFork1TaskFlag").Value == ForkTaskFlag.删除任务.GetIndexString())
{
return ClearWCSData(stocker, plc);
}
else
{
//hack:其他情况1-库内取货,2-库内放货,3-库外入库,4库外出库, 5重新分配入库地址,暂时不做处理,这里也应不需要处理这些情况
}
}
else if (stocker.EquipmentProps.Find(t => t.EquipmentTypePropTemplateCode == "Fork1TaskExcuteStatus").Value == TaskExcuteStatus.任务完成.GetIndexString())
{
var taskId = Convert.ToInt32(stocker.EquipmentProps.Find(t => t.EquipmentTypePropTemplateCode == "WCSFork1Task").Value);
var task = tasks.FirstOrDefault(t => t.Id == taskId);
//todo:响应任务完成
//一共4种完成情况
//库内取货完成
//var task = tasks.FirstOrDefault(t => t.LastStatus == TaskEntityStatus.下发堆垛机库内取货任务.GetIndexInt() && t.FirstStatus == TaskEntityStatus.下发堆垛机库内取货任务.GetIndexInt() && locations.Count(a => a.Code == t.SourceLocation) > 0);
if (task != null && task.FirstStatus == TaskEntityStatus.下发堆垛机库内取货任务.GetIndexInt() && task.LastStatus == TaskEntityStatus.下发堆垛机库内取货任务.GetIndexInt() && locations.Count(a => a.Code == task.SourceLocation) > 0)
{
//更新任务状态
task.FirstStatus = TaskEntityStatus.响应堆垛机库内取货任务完成.GetIndexInt();
task.LastStatus = TaskEntityStatus.响应堆垛机库内取货任务完成.GetIndexInt();
var tempResult = AppSession.Bll.UpdateCommonModel<TaskEntity>(task);
if (tempResult.Success)
{
//标记交换区地址,任务完成10
var prop = stocker.EquipmentProps.Find(t => t.EquipmentTypePropTemplateCode == "WCSFork1TaskFlag");
prop.Value = "10";
//var sendResult = S7Helper.PlcSplitWrite(plc, new List<EquipmentProp> { prop }, 20);
var sendResult = plc.WriteAddress(new List<EquipmentProp> { prop });
if (sendResult.Success)
{
Logger.Log($"堆垛机{stocker.Name}完成库内取货成功,任务:{task.Id}", LogLevel.Success);
return BllResultFactory.Sucess();
}
else
{
Logger.Log($"堆垛机{stocker.Name}完成库内取货失败,任务:{task.Id},原因:{sendResult.Msg}", LogLevel.Error);
task.FirstStatus = TaskEntityStatus.下发堆垛机库内取货任务.GetIndexInt();
task.LastStatus = TaskEntityStatus.下发堆垛机库内取货任务.GetIndexInt();
AppSession.Bll.UpdateCommonModel<TaskEntity>(task);
return BllResultFactory.Error();
}
}
else
{
Logger.Log($"完成堆垛机{stocker.Name}库内取货时,更新任务{task.Id}状态失败:{tempResult.Msg}", LogLevel.Error);
return BllResultFactory.Error($"完成堆垛机{stocker.Name}库内取货时,更新任务{task.Id}状态失败:{tempResult.Msg}");
}
}
//库内放货完成
//task = tasks.FirstOrDefault(t => t.LastStatus == TaskEntityStatus.下发堆垛机库内放货任务.GetIndexInt() && t.FirstStatus == TaskEntityStatus.下发堆垛机库内放货任务.GetIndexInt() && locations.Count(a => a.Code == t.DestinationLocation) > 0);
if (task != null && task.FirstStatus == TaskEntityStatus.下发堆垛机库内放货任务.GetIndexInt() && task.LastStatus == TaskEntityStatus.下发堆垛机库内放货任务.GetIndexInt() && locations.Count(a => a.Code == task.DestinationLocation) > 0)
{
//调用WMS任务完成接口
var tempResult = AppSession.Bll.CompleteTask(task.Id.ToString(), AppSession.Client, AppSession.Urls);
if (tempResult.Success)
{
//标记交换区地址,任务完成10
var prop = stocker.EquipmentProps.Find(t => t.EquipmentTypePropTemplateCode == "WCSFork1TaskFlag");
prop.Value = "10";
//var sendResult = S7Helper.PlcSplitWrite(plc, new List<EquipmentProp> { prop }, 20);
var sendResult = plc.WriteAddress(new List<EquipmentProp> { prop });
if (sendResult.Success)
{
Logger.Log($"堆垛机{stocker.Name}完成库内放货成功,任务:{task.Id}", LogLevel.Success);
return BllResultFactory.Sucess();
}
else
{
task.FirstStatus = TaskEntityStatus.下发堆垛机库内放货任务.GetIndexInt();
task.LastStatus = TaskEntityStatus.下发堆垛机库内放货任务.GetIndexInt();
AppSession.Bll.UpdateCommonModel<TaskEntity>(task);
Logger.Log($"堆垛机{stocker.Name}完成库内放货失败,任务:{task.Id},原因:{sendResult.Msg}", LogLevel.Error);
return BllResultFactory.Error();
}
}
else
{
Logger.Log($"完成堆垛机{stocker.Name}库内放货失败,任务{task.Id}请求WMS接口失败:{tempResult.Msg}", LogLevel.Error);
return BllResultFactory.Error($"完成堆垛机{stocker.Name}库内放货失败,任务{task.Id}请求WMS接口失败:{tempResult.Msg}");
}
}
//库外取货完成时
//task = tasks.FirstOrDefault(t => t.LastStatus == TaskEntityStatus.下发堆垛机库外取货任务.GetIndexInt() && t.FirstStatus == TaskEntityStatus.下发堆垛机库外取货任务.GetIndexInt() && locations.Count(a => a.Code == t.DestinationLocation) > 0);
if (task != null && task.FirstStatus == TaskEntityStatus.下发堆垛机库外取货任务.GetIndexInt() && task.LastStatus == TaskEntityStatus.下发堆垛机库外取货任务.GetIndexInt() && locations.Count(a => a.Code == task.DestinationLocation) > 0)
{
//更新任务状态
task.FirstStatus = TaskEntityStatus.响应堆垛机库外取货任务完成.GetIndexInt();
task.LastStatus = TaskEntityStatus.响应堆垛机库外取货任务完成.GetIndexInt();
var tempResult = AppSession.Bll.UpdateCommonModel<TaskEntity>(task);
if (tempResult.Success)
{
//标记交换区地址,任务完成10
var prop = stocker.EquipmentProps.Find(t => t.EquipmentTypePropTemplateCode == "WCSFork1TaskFlag");
prop.Value = "10";
//var sendResult = S7Helper.PlcSplitWrite(plc, new List<EquipmentProp> { prop }, 20);
var sendResult = plc.WriteAddress(new List<EquipmentProp> { prop });
if (sendResult.Success)
{
Logger.Log($"堆垛机{stocker.Name}完成库外取货成功,任务:{task.Id}", LogLevel.Success);
return BllResultFactory.Sucess();
}
else
{
Logger.Log($"堆垛机{stocker.Name}完成库外取货失败,任务:{task.Id},原因:{sendResult.Msg}", LogLevel.Error);
task.FirstStatus = TaskEntityStatus.下发堆垛机库外取货任务.GetIndexInt();
task.LastStatus = TaskEntityStatus.下发堆垛机库外取货任务.GetIndexInt();
AppSession.Bll.UpdateCommonModel<TaskEntity>(task);
return BllResultFactory.Error();
}
}
else
{
Logger.Log($"完成堆垛机{stocker.Name}库外取货时,更新任务{task.Id}状态失败:{tempResult.Msg}", LogLevel.Error);
return BllResultFactory.Error($"完成堆垛机{stocker.Name}库外取货时,更新任务{task.Id}状态失败:{tempResult.Msg}");
}
}
//库外放货完成时
//task = tasks.FirstOrDefault(t => t.LastStatus == TaskEntityStatus.下发堆垛机库外放货任务.GetIndexInt() && t.FirstStatus == TaskEntityStatus.下发堆垛机库外放货任务.GetIndexInt() && locations.Count(a => a.Code == t.SourceLocation) > 0);
if (task != null && task.FirstStatus == TaskEntityStatus.下发堆垛机库外放货任务.GetIndexInt() && task.LastStatus == TaskEntityStatus.下发堆垛机库外放货任务.GetIndexInt() && locations.Count(a => a.Code == task.SourceLocation) > 0)
{
//更新任务状态
task.FirstStatus = TaskEntityStatus.响应堆垛机库外放货任务完成.GetIndexInt();
task.LastStatus = TaskEntityStatus.响应堆垛机库外放货任务完成.GetIndexInt();
var tempResult = AppSession.Bll.UpdateCommonModel<TaskEntity>(task);
if (tempResult.Success)
{
//标记交换区地址,任务完成10
var prop = stocker.EquipmentProps.Find(t => t.EquipmentTypePropTemplateCode == "WCSFork1TaskFlag");
prop.Value = "10";
//var sendResult = S7Helper.PlcSplitWrite(plc, new List<EquipmentProp> { prop }, 20);
var sendResult = plc.WriteAddress(new List<EquipmentProp> { prop });
if (sendResult.Success)
{
Logger.Log($"堆垛机{stocker.Name}完成库外放货成功,任务:{task.Id}", LogLevel.Success);
return BllResultFactory.Sucess();
}
else
{
Logger.Log($"堆垛机{stocker.Name}完成库外放货失败,任务:{task.Id},原因:{sendResult.Msg}", LogLevel.Error);
task.FirstStatus = TaskEntityStatus.下发堆垛机库外放货任务.GetIndexInt();
task.LastStatus = TaskEntityStatus.下发堆垛机库外放货任务.GetIndexInt();
AppSession.Bll.UpdateCommonModel<TaskEntity>(task);
return BllResultFactory.Error();
}
}
else
{
Logger.Log($"完成堆垛机{stocker.Name}库外放货时,更新任务{task.Id}状态失败:{tempResult.Msg}", LogLevel.Error);
return BllResultFactory.Error($"完成堆垛机{stocker.Name}库外放货时,更新任务{task.Id}状态失败:{tempResult.Msg}");
}
}
}
else
{
//未知情况
Logger.Log($"堆垛机{stocker.Name}出现了未知的执行状态:{stocker.EquipmentProps.Find(t => t.EquipmentTypePropTemplateCode == "Fork1TaskExcuteStatus").Value}", LogLevel.Warning);
return BllResultFactory.Sucess();
}
}
return BllResultFactory.Sucess();
}
/// <summary>
/// 重写库外取货逻辑
/// </summary>
public BllResult ExcuteIn(List<TaskEntity> tempTasks, List<Location> locations, Equipment stocker, OPCHelp plc)
{
var task = tempTasks.FirstOrDefault(t => t.FirstStatus == TaskEntityStatus.响应接入口位置到达.GetIndexInt() && t.LastStatus == TaskEntityStatus.响应接入口位置到达.GetIndexInt() && locations.Count(a => a.Code == t.DestinationLocation) > 0);
if (task != null)
{
return ExcuteInInner(stocker, plc, task);
}
return BllResultFactory.Error();
}
private BllResult ExcuteInInner(Equipment stocker, OPCHelp plc, TaskEntity task)
{
//下发堆垛机入库任务
task.FirstStatus = TaskEntityStatus.下发堆垛机库外取货任务.GetIndexInt();
task.LastStatus = TaskEntityStatus.下发堆垛机库外取货任务.GetIndexInt();
var temp = AppSession.Bll.UpdateCommonModel<TaskEntity>(task);
if (temp.Success)
{
BllResult<Equipment> stationResult = AppSession.Bll.GetInStationByIndex(task.Station, Convert.ToInt32(task.Roadway));
if (!stationResult.Success)
{
Logger.Log($"堆垛机入库时,根据任务号{task.Id}未能获取到站台号:{stationResult.Msg}", LogLevel.Error);
//回滚任务状态,记录日志
task.FirstStatus = TaskEntityStatus.响应接入口位置到达.GetIndexInt();
task.LastStatus = TaskEntityStatus.响应接入口位置到达.GetIndexInt();
AppSession.Bll.UpdateCommonModel<TaskEntity>(task);
return BllResultFactory.Error();
}
BllResult sendResult = SendTaskToStocker(stocker, plc, ForkAction.货叉1号, ForkTaskFlag.库外取货, ForkRowType.左1.GetIndexString(), "0", "0", stationResult.Data.StationIndex.ToString(), task.Id.ToString());
if (sendResult.Success)
{
Logger.Log($"下发堆垛机{stocker.Name},任务:{task.Id},任务类型:{task.Type},货叉类型:{ForkTaskFlag.库外取货}成功", LogLevel.Success);
return BllResultFactory.Sucess();
}
else
{
Logger.Log($"下发堆垛机{stocker.Name},任务:{task.Id},任务类型:{task.Type},货叉类型:{ForkTaskFlag.库外取货}失败:{sendResult.Msg};回滚任务{task.Id}状态。", LogLevel.Error);
//回滚任务状态,记录日志
task.FirstStatus = TaskEntityStatus.响应接入口位置到达.GetIndexInt();
task.LastStatus = TaskEntityStatus.响应接入口位置到达.GetIndexInt();
AppSession.Bll.UpdateCommonModel<TaskEntity>(task);
return BllResultFactory.Error();
}
}
else
{
Logger.Log($"下发堆垛机{stocker.Name}库外取货时,更新任务{task.Id}状态失败:{temp.Msg}", LogLevel.Error);
return BllResultFactory.Error($"下发堆垛机{stocker.Name}库外取货时,更新任务{task.Id}状态失败:{temp.Msg}");
}
}
/// <summary>
/// 重写库外取货逻辑
/// </summary>
public BllResult ExcuteIn(List<TaskEntity> tempTasks, List<Location> locations, Equipment stocker, OPCHelp plc, string station)
{
var task = tempTasks.FirstOrDefault(t => t.FirstStatus == TaskEntityStatus.响应接入口位置到达.GetIndexInt() && t.LastStatus == TaskEntityStatus.响应接入口位置到达.GetIndexInt() && locations.Count(a => a.Code == t.DestinationLocation) > 0 && t.Station?.ToString() == station);
if (task != null)
{
return ExcuteInInner(stocker, plc, task);
}
return BllResultFactory.Error();
}
private BllResult ResendTask(Equipment stocker, OPCHelp plc, string row, string column, string layer, TaskEntity taskForResend, ForkTaskFlag forkTaskFlag)
{
BllResult sendResult = SendTaskToStocker(stocker, plc, ForkAction.货叉1号, forkTaskFlag, row, column, layer, taskForResend.Station.ToString(), taskForResend.Id.ToString());
if (sendResult.Success)
{
taskForResend.SendAgain = 2;
AppSession.Bll.UpdateCommonModel<TaskEntity>(taskForResend);
Logger.Log($"重新下发堆垛机{stocker.Name},任务:{taskForResend.Id},任务类型:{taskForResend.Type},货叉类型:{forkTaskFlag}成功,出库口:{taskForResend.Station}", LogLevel.Info);
return BllResultFactory.Sucess();
}
else
{
Logger.Log($"重新下发堆垛机{stocker.Name},任务:{taskForResend.Id},任务类型:{taskForResend.Type},货叉类型:{forkTaskFlag}失败:{sendResult.Msg};", LogLevel.Error);
return BllResultFactory.Error();
}
}
}
}