ForkLift.c 15.6 KB
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#include "ForkLift.h"
#include "DisplacementSensor.h"
#if P_SETUP_PLATFORM_TYPE == 4
void initPlaformParam(void) //参数初始化
{
    Uart_Printf(COM1, "参数初始化\r\n");
    Y9(0); // 关闭agv自动充电触点

    agv.Command.standSiteID = 1;
    agv.Command.Au_Hand = 0;
		agv.Public.i_StartFirst = false;

    DriverMotor1.Command.speedSlope = 5;
    DriverMotor2.Command.speedSlope = 5;
    DriverLifter1.Command.speedSlope = 50;
    DriverShifter1.Command.speedSlope = 50;

		#if P_SETUP_SINGLE_PLAYER == 0 //0不开启单机测试  1开启
		SetAlarm(0x0040);
		#endif
}

void lifterRunManu(DriverStruct *Motor1) //举升手动运行
{
    /*第一层举升*/
    if (agv.Command.HandLiftState == 1) //上升
    {
        Motor1->Command.speed = agv.Parameter.LiftSpeed;
    }
    else if (agv.Command.HandLiftState == 2) //下降
    {
        Motor1->Command.speed = -agv.Parameter.LiftSpeed;
    }
    else
    {
        Motor1->Command.speed = 0;
    }

    //下层升降限制
    if (agv.Public.i_Lift1UpLimit && Motor1->Command.speed > 0)
    {
        Motor1->Command.speed = 0;
    }
    else if (agv.Public.i_Lift1DownLimit && Motor1->Command.speed < 0)
    {
        Motor1->Command.speed = 0;
    }
}

void lifterRunAuto(DriverStruct *Motor1) //举升自动运行
{
    static int LiftOffset1 = 0;

    static u8 FirstToZero1 = 0;

    LiftOffset1 = DriverLifter1.Public.encoderPose  - agv.Parameter.SetLift1Height; //前举升与目标高度差

    //第一层举升
    if (LiftOffset1 < -9) //上升
    {
				if(LiftOffset1 < -150)
				{
					Motor1->Command.speed = 90;
				}
				else
				{
					Motor1->Command.speed = agv.Parameter.SpeedUpMin;
				}
				if(DriverLifter1.Public.encoderPose > 1600 && DriverLifter1.Public.encoderPose < 1800)
				{
					Motor1->Command.speed = 40;
				}
    }
    else if (LiftOffset1 > 9) //下降
    {		
				if(LiftOffset1 > 150)
				{
					Motor1->Command.speed = -90;
				}			
				else
				{
					Motor1->Command.speed = -agv.Parameter.SpeedDownMin;
				}
				if(DriverLifter1.Public.encoderPose > 1600 && DriverLifter1.Public.encoderPose < 2000)
				{
					Motor1->Command.speed = -30;
				}
    }
    else
        Motor1->Command.speed = 0;

//    if (FirstToZero1 && agv.Public.i_StartFirst) //下层第一次上电归零
		if(agv.Parameter.SetLift1Height == 0)
    {
        Motor1->Command.speed = -50;
    }
    //第一层升降限制
    if (agv.Public.i_Lift1UpLimit && Motor1->Command.speed > 0)
    {
        Motor1->Command.speed = 0;
    }
    else if (agv.Public.i_Lift1DownLimit && Motor1->Command.speed < 0)
    {
        FirstToZero1 = 0;
        Motor1->Command.speed = 0;
    }
}

void shifterRunManu(DriverStruct *Motor1) //滚筒手动运行
{
    if (agv.Command.HandShiftState == 1) //
    {
        Motor1->Command.speed = agv.Parameter.ShiftSpeed;
    }
    else if (agv.Command.HandShiftState == 2) //
    {
        Motor1->Command.speed = -agv.Parameter.ShiftSpeed;
    }
    else //停止
    {
        Motor1->Command.speed = 0;
    }
}
void shifterRunAuto(DriverStruct *Motor1) //滚筒自动运行
{
    //下层滚筒
    switch (agv.Command.Shift1State)
    {
    case 0: //无动作或者微挪料框
        Motor1->Command.speed = 0;
        if (agv.Public.i_Shift1ArrivalLeft && !agv.Public.i_Shift1ArrivalRight && !agv.Public.i_Shift1_LimitRight)
        {
            Motor1->Command.speed = agv.Parameter.ShiftSpeed;
        }
        else if (agv.Public.i_Shift1ArrivalRight && !agv.Public.i_Shift1ArrivalLeft && !agv.Public.i_Shift1_LimitLeft)
        {
            Motor1->Command.speed = -agv.Parameter.ShiftSpeed;
        }
        else
            Motor1->Command.speed = 0;
        break;

    case 1: //左边进框(右转)
        Motor1->Command.speed = agv.Parameter.ShiftSpeed;
        if (agv.Public.i_Shift1ArrivalLeft && agv.Public.i_Shift1ArrivalRight) //左边到位右边到位停止
        {
            Motor1->Command.speed = 0;
            agv.Command.Shift1State = 0;
        }
        break;

    case -1: //左边出框(左转)
        Motor1->Command.speed = -agv.Parameter.ShiftSpeed;
        //四个传感器全部检测不到物料,认为出框完毕停止
        if (!agv.Public.i_Shift1ArrivalLeft && !agv.Public.i_Shift1ArrivalRight && !agv.Public.i_Shift1_LimitLeft && !agv.Public.i_Shift1_LimitRight)
        {
            Motor1->Command.speed = 0;
            agv.Command.Shift1State = 0;
        }
        break;

    case 2: //右边进框(左转)
        Motor1->Command.speed = -agv.Parameter.ShiftSpeed;
        if (agv.Public.i_Shift1ArrivalLeft && agv.Public.i_Shift1ArrivalRight) //左边到位右边到位停止
        {
            Motor1->Command.speed = 0;
            agv.Command.Shift1State = 0;
        }
        break;

    case -2: //右边出框(右转)
        Motor1->Command.speed = agv.Parameter.ShiftSpeed;
        //四个传感器全部检测不到物料,认为出框完毕停止
        if (!agv.Public.i_Shift1ArrivalLeft && !agv.Public.i_Shift1ArrivalRight && !agv.Public.i_Shift1_LimitLeft && !agv.Public.i_Shift1_LimitRight)
        {
            Motor1->Command.speed = 0;
            agv.Command.Shift1State = 0;
        }
        break;
    }
}

void checkMaterialState() //物料检测
{
    //下层物料检测
    if (agv.Public.i_Shift1ArrivalLeft && agv.Public.i_Shift1ArrivalRight)
    {
        agv.Public.i_MaterialFlagFirst = 1;
    }
    else if (!agv.Public.i_Shift1ArrivalLeft && !agv.Public.i_Shift1ArrivalRight && !agv.Public.i_Shift1_LimitLeft && !agv.Public.i_Shift1_LimitRight)
    {
        agv.Public.i_MaterialFlagFirst = 0;
    }
    else
        agv.Public.i_MaterialFlagFirst = 2;
}

void platformControlManual() //平台手动运行
{
    lifterRunManu(&DriverLifter1);
    shifterRunManu(&DriverShifter1);
}

void platformControlAuto() //平台自动对接
{
    lifterRunAuto(&DriverLifter1);
    shifterRunAuto(&DriverShifter1);
}

void ForkliftAngleAdjustment()//叉车角度调整
{
	static float curAngleQuadrant = 0,angleDif = 0;
	
	static u8 AdjustStep = 1;
	
	curAngleQuadrant = CalculateCurAngle(CurrentCenterPoint.CurAngle*57.3)/57.3;//求出当前所在象限
	
	angleDif = CalculatingCurrentAndTargetAngle(CurrentCenterPoint.CurAngle,curAngleQuadrant);
	
	if(angleDif > 0.01)//偏左大于0,右转
	{
		DriverSteering1.Command.angle = 895;
		
		if(fabs(abs(DriverSteering1.Public.encoderPose) - fabs(DriverSteering1.Command.angle))<100)
			DriverSteering1.Command.speed = -150;
	}
	else if(angleDif < -0.01)//偏右小于0,左转
	{
		DriverSteering1.Command.angle = 895;
		
		if(fabs(abs(DriverSteering1.Public.encoderPose) - fabs(DriverSteering1.Command.angle))<100)
			DriverSteering1.Command.speed = 150;
	}
	else
	{
		DriverSteering1.Command.angle = 0;
		
		DriverSteering1.Command.speed = 0;
		
		Reset_Alarm(0x020);
		SetAlarm(0x200);
		agv.Public.i_ForkliftAngleAdjustment = 0;
		agv.Public.finishStatus = 1;
		agv.Public.finishTaskSig = 1;
	}
}

void sendCommandToCharging(u8 state)
{
	static int lastTime = 0;
	
	unsigned char string_out[100] = {0},i = 0;
	static unsigned char string_len = 0,step = 1;
	if(agv.Public.SystemTime - lastTime > 500)
	{
		lastTime = agv.Public.SystemTime;
		if(state == 1)
		{
			if(step == 1)
			{
				string_len = sprintf((char *)string_out, "C001##,,C001,,s,,setvmot,,4::%d,,0000,,ZZ",0);
				WriteUart(COM6,string_out,string_len);
				step = 2;
			}
			else if(step == 2)
			{
				string_len = sprintf((char *)string_out, "C001##,,C001,,s,,setvmot,,4::%d,,0000,,ZZ",state);
				WriteUart(COM6,string_out,string_len);
			}
		}
		else
		{
			string_len = sprintf((char *)string_out, "C001##,,C001,,s,,setvmot,,4::%d,,0000,,ZZ",state);
			WriteUart(COM6,string_out,string_len);
		}		
	}
}	

int chargingVol,chargingCurrent,startState,extendState,backState;
void ProccessChargingInfo(unsigned char *RecvBuffer, unsigned short BufferLength)
{
	int data1,data2,data3,data4,data5,data9;
	if (strncmp("#", (const char *)RecvBuffer, 1) == 0)
	{
		sscanf((const char *)RecvBuffer, "#,,C001,,s,,rptmt,,%d::%d::%d::%d::%d::%d::%d::%d::%d::%d,,%x,,ZZ", &chargingVol,&chargingCurrent,&data1,&data2,&data3,&startState,&data4,&data5,&extendState,&backState,&data9);

	}
}
void ProccessChargingDATAInfo(unsigned char *Res)
{
	static unsigned char Buffer2[120],ReceiveFlag = 0;
    static unsigned short iii = 0;

    if (iii > 100)
    {
        iii = 0;
			
			ReceiveFlag = 0;
    }
    if (*Res == '#') // $
    {
        iii = 0;
			ReceiveFlag = 0;
    }
    Buffer2[iii++] = *Res;
    if (*Res == 'Z') // #
    {
			if(ReceiveFlag)
			{
				ProccessChargingInfo((unsigned char *)Buffer2, iii);
				memset(Buffer2,0,sizeof(Buffer2));
				iii = 0;
				ReceiveFlag = 0;
			}
			else
				ReceiveFlag = 1;
    }
}
void receiveCommandFromCharging()
{
	unsigned char buff[100];
	unsigned int len;
	unsigned i;
	len = ReadUart(COM6, buff, 100);

    if (len > 0)
    {
        for (i = 0; i < len; i++)
        {
            ProccessChargingDATAInfo(buff + i);
        }
    }
}

void X_Input()
{
	agv.Public.i_RadarSigFront_1 			= MasterInput.IN1 = !X19;//前壁障减速1
	agv.Public.i_RadarSigFront_2 			= MasterInput.IN2 = !X20;//前壁障减速2
	agv.Public.i_RadarSigFront_3 			= MasterInput.IN3 = !X21;//前壁障减速3
	
	agv.Public.i_RadarSigBack_1 			= MasterInput.IN4 = !X22;//后壁障减速1
	agv.Public.i_RadarSigBack_2 			= MasterInput.IN5 = !X23;//后壁障减速2
	agv.Public.i_RadarSigBack_3 			= MasterInput.IN6 = !X24;//后壁障减速3
	
	agv.Command.Au_Hand 							=	X5;//手自动切换
	
	
	
	agv.Public.i_QuickStopSig 				= MasterInput.IN7 = !X6;// 急停 常开
	agv.Public.i_BumperSig 					= MasterInput.IN8 = X14;//防撞条
	agv.Public.i_StartSig 					= MasterInput.IN9 = X16;// 启动 
	agv.Public.i_StopSig 						= MasterInput.IN10 = X15;//暂停
	
//	agv.Public.i_LightStopFlagL 		= MasterInput.IN13 = X1;//左停靠
//	agv.Public.i_LightStopFlagR 		= MasterInput.IN14 = X2;//右停靠
//	
	agv.Public.i_Lift1UpLimit					= MasterInput.IN12 = X4;//升降1上限位
	agv.Public.i_Lift1DownLimit				= MasterInput.IN11 = X3;//升降1下限位
	
	agv.Public.i_materialArriveFlag 	= MasterInput.IN18 = X18;//物料到位信号
	
//	agv.Public.i_Lift2UpLimit				= MasterInput.IN15 = !X15;//升降2上限位
//	agv.Public.i_Lift2DownLimit			= MasterInput.IN16 = !X16;//升降2下限位
//	
//	agv.Public.i_Shift1_LimitLeft		= MasterInput.IN17 = X17;//滚筒1左极限
//	agv.Public.i_Shift1_LimitRight 	= MasterInput.IN18 = X18;//滚筒1右极限
//	agv.Public.i_Shift2_LimitLeft		= MasterInput.IN21 = X21;//滚筒2左极限
//	agv.Public.i_Shift2_LimitRight 	= MasterInput.IN22 = X22;//滚筒2右极限
//	
//	agv.Public.i_Shift1ArrivalLeft 	= MasterInput.IN19 = X19;//滚筒1左到位对射
//	agv.Public.i_Shift1ArrivalRight = MasterInput.IN20 = X20;//滚筒1右到位对射
//	agv.Public.i_Shift2ArrivalLeft 	= MasterInput.IN23 = X23;//滚筒2左到位对射
//	agv.Public.i_Shift2ArrivalRight = MasterInput.IN24 = X24;//滚筒2右到位对射

//	if(!agv.Command.Au_Hand)
//	{
//		agv.Public.i_HandLiftSig					= X7;
//		agv.Public.i_HandDownSig					= X8;
//		if(agv.Public.i_HandLiftSig)
//			Lifter1.runState = 1;
//		else if(agv.Public.i_HandDownSig)
//			Lifter1.runState = 2;
//		
//		agv.Public.i_HandFrontSig					= X9;
//		agv.Public.i_HandBackSig					= X10;
//		agv.Public.i_HandTurnLeftSig					= X11;
//		agv.Public.i_HandTurnRightSig					= X12;
//		if(agv.Public.i_HandFrontSig)
//			agv.Command.HandMotorState = 1;
//		else if(agv.Public.i_HandBackSig)
//			agv.Command.HandMotorState = 2;
//		else if(agv.Public.i_HandTurnLeftSig)
//			agv.Command.HandMotorState = 3;
//		else if(agv.Public.i_HandTurnRightSig)
//			agv.Command.HandMotorState = 4;
//		else
//			agv.Command.HandMotorState = 0;
//						;
//			
//	}
	
}

void platformDataProcess(void)
{
	X_Input();//IO输入信号
	//自动模式且开启红外,雷达避障信号
	if(agv.Command.Au_Hand&&agv.Command.Barrier_ONOFF)
	{
		if(agv.Command.CurDirection == 1 || agv.Command.CurDirection == 7 || agv.Command.CurDirection == 8)//前进方向
		{
			if((agv.Command.LaserArea!=0))
			{
				if(agv.Public.i_RadarSigFront_3)//最里层雷达避障
				{
					SetAlarm(0x0001);//停车
				}
				else
				{
					Reset_Alarm(0x0001);//取消停车避障
				}
				if(agv.Public.i_RadarSigFront_2)//二级减速
				{
					agv.Public.i_DoubleReduction = 1;//开启二级减速
				}
				else
				{
					agv.Public.i_DoubleReduction = 0;//取消二级减速
				}
				if(agv.Public.i_RadarSigFront_1)//一级减速
				{
					agv.Public.i_Reduction = 1;//开启一级减速
				}
				else
				{
					agv.Public.i_Reduction = 0;//取消一级减速
				}
			}
			else 
			{
				Reset_Alarm(0x0001);
				
				agv.Public.i_DoubleReduction = 0;
				
				agv.Public.i_Reduction = 0;
				
			}
		}
		else if(agv.Command.CurDirection == 2 || agv.Command.CurDirection == 9 || agv.Command.CurDirection == 10)//后退方向
		{
			if(agv.Command.LaserArea!=0)
			{				
				if(agv.Public.i_RadarSigBack_3)//最里层雷达避障(后)
				{
					SetAlarm(0x0001);//停车
				}
				else
				{
					Reset_Alarm(0x0001);//取消停车避障
				}
				if(agv.Public.i_RadarSigBack_2)//二级减速
				{
					agv.Public.i_DoubleReduction = 1;//开启二级减速
				}
				else
				{
					agv.Public.i_DoubleReduction = 0;//取消二级减速
				}
				if(agv.Public.i_RadarSigBack_1)//一级减速
				{
					agv.Public.i_Reduction = 1;//开启一级减速
				}
				else
				{
					agv.Public.i_Reduction = 0;//取消一级减速
				}
			}
			else
			{
				Reset_Alarm(0x0001);
				
				agv.Public.i_DoubleReduction = 0;
				
				agv.Public.i_Reduction = 0;
				
			}
		}
	}
	else//不开启避障
	{
		Reset_Alarm(0x0001);//取消停车避障
		
		agv.Public.i_Reduction = 0;//取消一级减速
		
		agv.Public.i_DoubleReduction = 0;//取消二级减速
	}
	//防撞条
	if(agv.Public.i_BumperSig)
	{
		SetAlarm(0x0006);//停车,防撞条报警和暂停触发
	}
	else
		Reset_Alarm(0x0002);//取消防撞条报警
	
	//急停触发
	if (agv.Public.i_QuickStopSig)
	{	
		SetAlarm(0x0104);//急停和暂停触发,防止再启动
	}
	else
	{
		Reset_Alarm(0x0100);//取消急停报警
	}
	if(agv.Public.i_StartSig)//启动
	{	
		Reset_Alarm(0x1005);
	}
	if(agv.Public.i_StopSig)
	{
		SetAlarm(0x0004);//暂停	
	}
//	if(agv.Public.i_Lift1DownLimit)//拉线编码器清零
//	{
//		SetLiftHeightZero();
//	}

	//启动和暂停指示灯
	if(agv.Command.Au_Hand && (agv.Public.Error_Flag == 0 ))//自动模式无异常显示启动灯
	{
		Y6(1);
		Y7(0);
	}
	else
	{
		Y6(0);
		Y7(1);
	}
	
	agv.Public.i_quadEncoder1 = TIM_GetCounter(TIM1);
	agv.Public.i_quadEncoder2 = TIM_GetCounter(TIM2);
	agv.Public.i_quadEncoder3 = TIM_GetCounter(TIM3);
	agv.Public.i_quadEncoder4 = TIM_GetCounter(TIM4);
//	agv.Public.i_LiftHeightFirst  = agv.Public.i_quadEncoder1/4;
	
  checkMaterialState(); //物料检测

    
	//自动模式脱轨判断
	if(agv.Command.Au_Hand)
	{
//		if(!(agv.Command.LandMarkID == 40 || agv.Command.LandMarkID == 42 || agv.Command.LandMarkID == 44))
//		{
//			if(agv.Command.CurDirection == 2&& navi.Public.VerticalDistanceAgvToTARGET < 1100 && navi.Public.VerticalDistanceAgvToTARGET >600&&(traffic_land_marksReal.size==2||traffic_land_marksReal.size==3))
//			{
//				if(fabs(navi.Public.CenterOffset) > agv.Public.PosOffsetLimit || fabs(navi.Public.AngleDifference*57.3) > 3)
//				{
//					agv.Public.i_SecondCommunication = 1;
//					SetAlarm(0x0080);//库位无法正常对接
//				}
//			}
//		}
		//前进后退距离脱轨判断
		if(agv.Command.CurDirection == 1||agv.Command.CurDirection == 2)
		{
			if((navi.Public.DistanceAgvToSTART  >= navi.Public.DistanceSTARTtoTARGET + 400)  )//距离偏差大于40CM,脱轨 
			{
				SetAlarm(0x8000);//脱轨报警
			}
			else
				Reset_Alarm(0x8000);//取消脱轨报警
		}
		else
			Reset_Alarm(0x8000);//取消脱轨报警
		 
		//前进后退,弧线左右转做脱轨判断
		if(agv.Command.CurDirection == 1||agv.Command.CurDirection == 2)
//			||agv.Command.CurDirection == 7
//			||agv.Command.CurDirection == 8||agv.Command.CurDirection == 9||agv.Command.CurDirection == 10)
		{
			if((fabs(navi.Public.CenterOffset) > 300 ) )//位置偏差大于10CM,脱轨|| 
			{
				SetAlarm(0x0008);//脱轨报警
			}
			else
				Reset_Alarm(0x0008);//取消脱轨报警
		}
		else
			Reset_Alarm(0x0008);//取消脱轨报警
		//9号输送线出来直行特殊处理
		if(agv.Command.LandMarkID == 16 || agv.Command.LandMarkID == 18 || agv.Command.LandMarkID == 157)
			Reset_Alarm(0x0008);
	}
}

/*SETVMOT动作指令解析*/

#endif